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WGTC-3027

Fully Enclosed Explosion-Proof Gantry Center (Tab Cutting / Milling)

Retired battery packs · fully enclosed · automatic fire suppression

A fully enclosed gantry machining center for retired EV battery-pack dismantling lines, performing tab cutting and milling. The machining zone is fully enclosed with isolation doors and extraction; if a pack ignites, the table moves to a blast-proof station for water-spray cooling, then lowers the pack into a 304 stainless steel tank until the fire is out, before returning to the load/unload station.

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WGTC-3027 Fully Enclosed Explosion-Proof Gantry Center (Tab Cutting / Milling)

KEY FEATURES

Key features

01

Full enclosure with isolation doors and continuous extraction, isolating the hazard zone during machining and emergency handling

02

Responds within 3 seconds of ignition: transfer to the blast-proof station, spray cooling, immersion in the tank, then return and discharge

03

10000 mm X-axis travel and 2000 × 2700 mm table, handling packs from 800 to 2500 mm

04

BT40 24-station arm-type magazine (2.2-second tool change), with interfaces reserved for CCD, 3D vision and laser line scanning

TECHNICAL DATA

Technical data

Working range
Compatible pack sizeL 800–2500 × W 600–1600 × H 100–500 mm
ProductivityApprox. 20 min/pack (incl. loading, programming and tool setting)
Loading / unloadingKBK overhead crane
Travel & table
X-axis travel10000 mm
Y-axis travel2300 mm
Z-axis travel600 mm
Spindle nose to table150 – 750 mm
Table size2000 × 2700 / 1800 × 2700 mm
Max. load3000 kg
Feed & accuracy
Rapid traverse X / Y / Z36 / 36 / 36 m/min
Cutting feed rate1 – 10000 mm/min
Repeatability X / Y / Z±0.05 mm
Spindle & magazine
Spindle speed15000 rpm
Spindle diameterΦ150 mm
Spindle motor11 / 15 kW
Axis power X1 / X2 / Y / Z3.1 / 3.1 / 3.1 / 5.9 kW (optional 2.4 / 2.4 / 1 / 3.9 kW)
Tool holderBT-40 (pull stud 45°)
Magazine capacity / type24 tools / arm type
Max. tool (dia. / length / weight)Φ120 mm / 200 mm / 7 kg
Tool change time2.2 s
Safety & environment
EnclosureFull enclosure + isolation door + exhaust
Fire suppressionExplosion-proof spraying + 304 stainless steel tank immersion
Fire exhaust fan3 kW / 9800 m³/h / 510 Pa
Control systemSYNTEC (Taiwan, China)
Reserved interfacesCCD / 3D vision / laser line-scan gauging
Machine
Machine height3200 mm
Footprint (L × W)10000 × 3200 mm
Machine weight10000 kg
Power requirement30 kVA
Air requirement0.6 MPa / 500 L/min

Specifications are taken from this model's factory technical data sheet. Custom stroke, fixturing and tool magazine configurations are subject to the final technical agreement.

The X-axis travel of every model can be extended to your workpiece length.

CONFIGURATION

Standard configuration

304 stainless steel blast-proof water tank with lifting table

Full enclosure, isolation doors and extraction system

Blast-proof station with smoke and temperature sensors plus water spray

Fire alarm device and emergency suppression procedure

Multi-point feedback matrix and workpiece alignment device

Syntec CNC system (Taiwan, China)

BT40 arm-type 24-station magazine

KBK crane loading and unloading

Interfaces reserved for CCD, 3D vision and laser line scanning

When supply is short, components from other brands may be used as substitutes, with no difference in quality or grade.

COMPONENT BRANDS

Key component brands

BrandOriginApplication
SYNTECTaiwan, ChinaCNC system
CustomizedChinaFull enclosure / blast-proof tank / lifting table

MACHINE DETAILS

Machine details

Close-ups of this machine. Click any image to enlarge.

Worktable and lifting platform
Worktable and lifting platformExplosion-proof tab cutting
BT40 arm-type 24-station magazine
BT40 arm-type 24-station magazineExplosion-proof tab cutting
Fire alarm device
Fire alarm deviceExplosion-proof tab cutting
Emergency suppression procedure
Emergency suppression procedureExplosion-proof tab cutting
Multi-point feedback matrix
Multi-point feedback matrixExplosion-proof tab cutting
Workpiece alignment device
Workpiece alignment deviceExplosion-proof tab cutting

MACHINING FOOTAGE

Machining footage

WGTC-3027 tab cutting and fire suppression cycleOperation of the fully enclosed explosion-proof gantry center

FAQ

Frequently asked questions

The machining zone of the WGTC-3027 is fully enclosed with isolation doors and continuous extraction, separating the hazard zone from operators during machining and emergency handling. If a pack ignites, the table travels to the blast-proof station and is sprayed with water immediately; the lifting platform then lowers the pack fully into a 304 stainless steel water tank until the flames are out and the temperature drops, after which it returns to the load/unload station. The station uses smoke and temperature sensors and can start handling within 3 seconds; tank, lifting platform and enclosure are part of the standard supply.
The WGTC-3027 runs at roughly 20 minutes per pack for milling, including loading/unloading and program touch-off. It handles packs from 800 to 2500 mm long, 600 to 1600 mm wide and 100 to 500 mm high, with a maximum load of 3000 kg. Real throughput also depends on the number of tab cuts, milling allowance, tooling and shop-floor logistics — evaluate it against your shift target and a trial cut.
Compatibility is defined by size: 800–2500 mm long, 600–1600 mm wide and 100–500 mm high, covering mainstream passenger and commercial vehicle packs. Tab positions, structural adhesive and tray design vary between brands, so a sample or drawing is needed to evaluate fixturing and programs. The WGTC-3027 reserves interfaces for CCD, 3D vision and laser line scanning to extend positioning and inspection later.
The WGT-3000G suits industrial aluminium, copper and other light alloys as well as U-PVC profiles. The WGTA-4500 and WGTB-6500 use BT30 / BT40 spindle tapers and process steel profiles, aluminium profiles, aluminium-wood composites and copper profiles.
Standard X-axis strokes are 3000 mm (WGT-3000G), 4500 mm (WGTA-4500) and 6500 mm (WGTB-6500). Longer workpieces can be handled with extended strokes built to order, evaluated against workpiece length, fixture layout and shop floor conditions.
WGT-3000G: positioning accuracy X/Y ±0.05 mm, Z ±0.02 mm, repeatability ±0.05 mm. WGTA-4500: X ±0.05 mm, Y/Z ±0.02 mm, repeatability ±0.01 mm. WGTB-6500: X ±0.05 mm, Y/Z ±0.02 mm, repeatability ±0.02 mm. The bed is stress-relief annealed and paired with imported linear guides, ball screws and servo systems.

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Model of interest：WGTC-3027 · Fully Enclosed Explosion-Proof Gantry Center (Tab Cutting / Milling)

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  • Email：omexlasercnc@gmail.com
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  • Address：Room 525, Tower B, Country Garden Phoenix Center, 77 Shunyi Road, Shunhua Street, Jinan Area of China (Shandong) Pilot Free Trade Zone
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